Custom Shirt Boxes

Decoding the Best Materials for Shirt Boxes

Cardboard Stock:

• Lightweight and cost-effective, making it an ideal choice for shirt packaging.
• Can be easily cut and shaped to fit the contours of a folded shirt, minimizing bulk and maximizing storage efficiency.

Corrugated Cardboard:

• Provides excellent cushioning and protective qualities, making it suitable for shipping delicate fabrics like silk or cotton.
• Can be customized with print designs and colors to create eye-catching packaging that enhances brand visibility.

White Card Stock:

• Has a smooth, bright surface that allows for high-quality printing and finishing techniques, making it perfect for creating elegant and professional-looking packaging.
• Can be used to create durable, yet lightweight boxes that protect shirts during shipping and storage.

SBS Paperboard:

• Solid bleached sulfate (SBS) paperboard is a premium, eco-friendly alternative to traditional paperboards, offering superior strength and durability.
• Its smooth, uniform surface makes it ideal for high-end graphic design and printing, adding an element of sophistication to shirt packaging.

Kraft Paper Stock:

• Has a natural, earthy look and feel that can add warmth and character to shirt packaging.
• Can be used to create durable, compostable, and biodegradable packaging solutions that appeal to environmentally conscious consumers.

Rigid Board:

• Made from thick, sturdy paper or cardboard that holds its shape well, providing maximum protection for shirts during shipping and storage.
• Available in various finishes, such as glossy or matte, and can be printed with custom designs to enhance brand identity.

Chipboard:

• Recycled and biodegradable, making it an eco-friendly choice for shirt packaging.
• Offers good compression strength and can be cut and shaped to fit the dimensions of a folded shirt, minimizing packaging waste.

Plastic Stock:

• Waterproof and resistant to many chemicals, making it ideal for packaging shirts that need extra protection from moisture or spills.
• Can be molded into various shapes and forms, allowing for creative and customizable packaging designs that set your brand apart.

Beyond Basics: Exploring Extra Options for Shirt Boxes

After printing a shirt box, various finishing options can be applied to enhance its appearance and functionality. Some common finishing options include:

• Lamination: Applying a thin layer of plastic film (glossy or matte) to protect the print and give it a smooth, polished look.
• Spot UV Coating: Adding a glossy and raised coating to specific areas of the design to create contrast and highlights.
• Embossing/Debossing: Creating raised (embossed) or recessed (debossed) patterns or logos on the box for a tactile effect.
• Foil Stamping: Using metallic or colored foils to add a luxurious and eye-catching element to certain parts of the design.
• Die Cutting: Cutting the box into unique shapes or adding windows to showcase the shirt inside.
• Varnishing: Applying a clear, glossy, or matte coating to enhance the colors and protect the print.
• Spot Color Printing: Using specific Pantone colors in addition to the regular CMYK printing process to achieve precise color matches.
• Texture Coating: Adding a textured finish, such as a sand-like or soft-touch coating, for a unique feel.
• Folding and Gluing: Assembling the printed box into its final shape and securing it with adhesive.